Abrasive jet machining ajm, also known as abrasive microblasting, pencil blasting and micro abrasive blasting, is an abrasive blasting machining process that uses abrasives propelled by a high velocity gas to erode material from the workpiece. In this process, a highspeed wellconcentrated water jet is used to cut the metal. A highspeed high pressurize water jet is available at the nozzle exit. Waterjet machine can use by artist or those institute who teach art work. An abrasive is small, hard particle having sharp edges and an irregular shape. As the thin stream of water leaves the nozzle, abrasive is added to the stream and mixed. Jan 07, 2012 presentation of abrasive jet machining 1. The waterjet cutting machine system consists of three. It uses the kinetic energy of water particle to erode metal at the contact surface. Magnetic abrasive finishingmaf seminar reportpdf ppt download. Supported file formats abrasive water jet cutting machine. In this study he focused on the process of water jet cutting and commented that the abrasive water jet technique is normally used to cut hard materials like titanium, ceramics, kevlar fiber composites and the advantage of.
This water jet sends to strike at the work surface. Abrasives gas propulsion system supplies clean and dry air. Precision abrasive jet machines can obtain about the same or higher tolerances than lasers especially as thickness increases. Common uses include cutting heatsensitive, brittle, thin, or. Seminar on abrasive waterjet machiningnonpollution machining machining of eccentric sheave on cnc complete project report ebook free download doc. After laser cutting after waterjet cutting waterjets vs. Learn about waterjets abrasive water jet cutting machine. Jan 28, 20 7th sem design and fabrication project by vardini, prithivi raj, subhakhar and sudharsan under the guidance of dr.
Water jet machining abrasive water jet machning slideshare. Abrasive waterjets are often used to cut metals, like steel and aluminum. Abrasive water jet machining is a nontraditional process of removal of material by impact erosion of high pressure, high velocity of water and entrained high velocity of grit abrasives on a. Ppt abrasive waterjet cutting powerpoint presentation free to. Seminar abrasive jet machining full report download. Ajm has smaller diameter abrasives and a more finely controlled delivery system. Abrasive water jet machining is a recent nontraditional machining process, and widely used in many industrial applications. The water passes through flow regulator valve which regulates the flow. Abrasive water jet machining developed in 1974 to clean metal prior to surface treatment of the metal. In previous investigations, it has been found that three. What is abrasive jet machining what is abrasive jet machining. Abrasive water jet machiningwjm mohit ostwal assistant professor jodhpur institute of. Fast extreme water jet cutter machine working, modern technology waterjet cutting. Abrasive processes are usually expensive, but capable of tighter tolerances and better surface finish than other machining processes.
The versatility of the abrasive water jet in cutting almost any engineering material is a very special feature of this technology. Typical example of water jet cutting of marble tomatoes drilling the process drills precisionangled and shaped holes in a variety of materials for which other. Ppt abrasive waterjet cutting powerpoint presentation. Mechanical processes like ultrasonic machining, abrasive jet machining, water jet machining, abrasive water jet machining, etc. In these processes, the mechanical energy of water and abrasive phases are used to achieve material removal or machining. The purity in the water stream prevents damage to finished components even during detailed machining. Fine abrasive water jet machining of piezoelectric ceramics. Pdf fine abrasive water jet machining of piezoelectric.
Fast extreme water jet cutter machine working, modern. Abrasive jet machining ajm is a nontraditional machining process that can machine material without generating heat and. Kuppan introduction in abrasive jet machining ajm a focused stream of abrasive grains of al2o3 or sic carried by highpressure gas or air at a high velocity is made to impinge on the work surface. Whether its a large sign for a restaurant, decorative tiles, or intricate design work, the water jet can create it in a wide variety of materials. From standard 2d dxf files to advanced 3d shapes, intellimax can import from all major cadcam and artistic drawing programs, allowing you to use your existing workflow. The 8th pacific rim international conference on water jet technology oct. Because the abrasive is added at the nozzle, through the mixing tube, it is simple to switch between water only and abrasive waterjet cutting. Ppt abrasive water jet machining powerpoint presentation.
Process principle an abrasive jet starts out the same as a pure water jet. Gotawala 1pg student, 2associate professor, 3assistant professor 1mechanical department, 1shri sad vidhya mandal institute of technology, bharuch, india. Jun 16, 2016 the capabilities of pure and abrasive waterjets. Recent development free download as powerpoint presentation. Abrasivejet machining ajm modern machining process. Abrasive machining is a machining process where material is removed from a workpiece using a multitude of small abrasive particles.
A water jet is used to accelerate the abrasive grains and to assist the material removal process. Fast extreme water jet cutter machine working, modern technology waterjet cutting compilation. Now, this highpressure water enters into the nozzle. Gino dini universit di pisa abrasive water jet machining awjm fluido con abrasivo ugello pezzo profondit di taglio portata di abrasivo. Multiobjective optimization of abrasive waterjet machining process parameters using particle swarm technique. Download this books into available format 2019 update. Types of abrasive machining processes grinding honing lapping superfinishing polishing buffing abrasive water jet machining ultrasonic machining. Prices for abrasive varies from 15 cents per pound to 40 cents per pound, depending on the quality of the abrasive, and where you buy it. With the custom reporting tools, that fast part cutting time is translated into a total cost per part estimation and then formatted into a usercustomized form for the client.
A water jet cutter, also known as a water jet or waterjet, is an industrial tool capable of cutting a wide variety of materials using a very highpressure jet of water, or a mixture of water and an abrasive substance. Because pure waterjet cutting uses only water, its more suitable for delicate materials, such as felts and foams. Magnetic abrasive finishingmaf seminar reportpdfppt download. Abrasive water jet abrasive water jet cutting technology uses a jet of high pressure and velocity water and abrasive slurry to cut the target material by means of erosion.
Ultrasonic machining, water jet cutting wjc, abrasive water. Abrasive water jet cutting of material involves the effect of a high pressure velocity jet of water with induced abrasive particle on to materials to be cut. Also explore the seminar topics paper on waterjet cutting with abstract or synopsis, documentation on advantages and disadvantages, base paper presentation slides for ieee final year mechanical engineering me or production automobile students for the year 2019 2020. While cutting with water is possible for soft materials, the addition of an abrasive turned the waterjet into a modern machining tool for all materials. Productsservices for abrasive jet machining pdf abrasive jet and waterjet cutting machines 100 companies abrasive jet and waterjet cutting machines are used to cut sheet materials or remove materials from a surface by generating a focused stream of fluid mixed with abrasive particles. Seminar on abrasive waterjet machining nonpollution machining machining of eccentric sheave on cnc complete project report ebook free download doc. Ppt abrasive waterjet machining powerpoint presentation free to download id. Omax intellimax software goes beyond fast cutting with our powerful custom reporting tools. The impact of single solid particles is the basic event in the material removal by abrasive water jets. According to nature of energy employed in machining, nontraditional machining processes are further classified into the following groups. Ppt water jet machining powerpoint presentation, free download. In abrasivejet machining ajm material is removed by the impact of a high velocity stream of gases and abrasive mixture focused on to the workpiece. The gas is then passed through an air dryer to remove any residual water vapour.
The cutter is commonly connected to a highpressure water pump, where the water is then ejected from the nozzle, cutting through the material by spraying it with the jet. Apr 06, 2016 in abrasivejet machining ajm material is removed by the impact of a high velocity stream of gases and abrasive mixture focused on to the workpiece. In this process chips are not formed like conventional machining processes e. Abrasive waterjet machining awjm is a new machining process, the advantages of which include low cutting temperatures, no heat damage to the material being cut, minimal dust, and low cutting forces. Waterjet technology is a cold cutting process which cuts by using supersonic water, or water and abrasive, to erode material.
Abrasive jet machining ajm, also known as microabrasive blasting, is a mechanical energy based unconventional machining process used to remove unwanted material from a given workpiece. Abrasive jet machining pptpdfseminar faadooengineers. Thus there is no thermal distortion or hardening of the material. Ajm is mainly used to machine hard raw material, produce complex shape. Abrasive water jet awj cutting is a green machining and processing technology that has found extensive applications for a long time because of its being cold, damage free and sensitive cutting. Seminar abrasive jet machining full report download introduction to abrasive jet machining abrasive jet machining ajm is nontraditional manufacturing process. Worlds best powerpoint templates powerpoint ppt presentation. Common examples include grinding, honing, and polishing.
Abrasive water jet cutting is an extended version of water jet cutting. Abrasive waterjet machining powerpoint ppt presentation. Waterjet cutting seminar report, ppt, pdf for mechanical. High velocity impact of an abrasive particle causes a tiny brittle fracture on the work surface and the flowing gases carries away the dislodged small workpiece particle. Principle, working, equipments, application, advantages and disadvantages. Air, nitrogen and carbon dioxide to propel the abrasive particles. Since the process is non thermal, nonchemical and nonelectrical it creates no. It is the material removal process where the material is removed by high velocity stream of airgas or water and abrasive mixture. Abrasive jet machining free download as powerpoint presentation. Abrasive water jet machining awjm is non traditional or nonconventional machining process. Water jet machining wjm is a mechanical energy based nontraditional machining process used to cut and machine soft and nonmetallic materials it involves the use of high velocity water jet to smoothly cut a soft workpiece. Nontraditional processes ntp nontraditional cutting. Abrasive water jet machining wjm mohit ostwal assistant professor department of mechanical engineering jodhpur institute of engineering and technology, coed, jodhpur 2122016 mohitostwal,asst.
Maintenance on the abrasive jet nozzle is simpler than that of a laser, though probably just as frequent. Introduction abrasive water jet awj cutting is a nonconventional machining process in which, abrasive grains,entrained in a high speed water jet,collide with the work piece and erode it. Pdf principles of abrasive water jet machining researchgate. The term abrasive jet refers specifically to the use of a mixture of water and abrasive to cut hard materials such as metal or granite, while the terms pure waterjet and water. Unlike machining or grinding, water jet cutting does not produce any dust or. The process makes use of an abrasive jet with high velocity, to remove material and provide smooth surface finish to hard metallic workpieces. The beam of water accelerates abrasive particles to speeds fast enough to cut through much harder materials. A free powerpoint ppt presentation displayed as a flash slide show on id. Nozzle converts some pressure energy of water into kinetic energy. Hydro abrasive jets ppt free download as powerpoint presentation.
Pdf on jan 1, 1998, andreas momber and others published principles of abrasive. Explore waterjet cutting with free download of seminar report and ppt in pdf and doc format. Water jet cutting at davidson fabricating307 download. High velocity jet is aimed at a surface under controller condition. Abrasive jet machining slides the best slides in least cost. The stateofart of precision abrasive waterjet cutting. The omax intellimax premium software suite features the broadest file support in abrasive waterjet software. Abrasive jet machine introduction abrasive jet machining ajm is a nontraditional machining process that can machine material without generating heat and shock abrasive jet machining ajm is commonly used for cutting, cleaning, drilling and etching operation. Introduction and abrasive jet machining notes, mechanical engineeirng, semester notes edurev notes for is made by best teachers who have written some of the best books of. Find powerpoint presentations and slides using the power of, find free presentations research about ajm ppt.
Almost any type of material ranging from hard brittle materials such as ceramics, metals and glass. Cutting tests were conducted on such materials as aluminum, glass, titanium and graphite composites abrasive water jet cutting is among the most efficient methods of energy utilization for high. In awjm, the material is removed by erosion process by the action of highspeed water jet mixed with abrasive particles. Ppt abrasive waterjet machining powerpoint presentation. Abrasive jet machining ajm, also known as micro abrasive blasting, is a mechanical energy based unconventional machining process used to remove unwanted material from a given workpiece the process makes use of an abrasive jet with high velocity, to remove material and provide smooth surface finish to hard metallic workpieces. The flow rate does not vary depending on what you are making unless you turn abrasive flow off and use water only cutting. View and download powerpoint presentations on ajm ppt. Water jet cutting a technology on the rise october 2010 page 5 fig. Abrasive waterjet machining the cutter is commonly connected to a highpressure water pump, where the water is then ejected from the nozzle, cutting through the material by spraying it with the jet. Hydro abrasive jets ppt machining manmade materials. Ppt abrasive machining and finishing powerpoint presentation free to view id. In abrasive jet machining, a focused stream of abrasive particles, carried by high pressure air or gas is made to impinge on the work surface through a nozzle and the work material is made to impinge on the work surface through a nozzle and work material is removed by erosion by high velocity abrasive particles. To cut a wider range of material, a granular abrasive typically garnet is added to the high pressure waterjet stream, increasing the cutting power. Abrasive jet nozzle there is a difference between a pure water jet nozzle and an abrasive jet nozzle.
With the abrasive jet nozzle, an opening in the side of the nozzle allows for the introduction of the abrasive to the highpressure water stream. Difference between grinding and milling the abrasive grains in the wheel are much smaller and more numerous than the teeth on a milling cutter. The material is placed on a grid above the water tank, which serves the purpose of disbursing and capturing the energy of the. The highspeed water jet transfers the kinetic energy to the abrasive. The two are mixed in a mixing tube and then exit the nozzle. A water jet is used to accelerate the abrasive grains and. It is similar to abrasive jet machining ajm in water jet machining, high velocity water jet is allowed to strike a given workpiece. Principle of water jet machinethis process works on the basic principle of water erosion.
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